Dabbling with Densities

There are two factors that you want to keep in mind when you are trying to create a naturalistic blending of two or more colors.
In the example above the main color was digitized using a .40 mm or 4 embroidery points space between stitches, on the overlapping colors we increased the space to
.90 mm which decreased the density by more than half. This creates a smoother transition and keeps the combination of densities from getting too dense.
You also want to make sure that you keep all of your stitches as parallel as possible so that the colors will blend together and not appear to be separate shapes or objects.
Blending colors together to increase the three dimensionality of your designs is easy if you just stick to these two factors; density and direction.

Create Your Own Custom Font

In addition to creating your own fill patterns and motifs KPD compositions also allows you to create your own custom fonts. you can use an existing true Type font or create your own font from scratch. All you need to do is to save all of your letters (named to correspond to their Character Map name as 1=0031)in a folder called whatever you wish the font to be called. Save them as .lbf format files, then place the folder on your c drive in programs/KPD/fonts/characters.
You can then press shift+ctrl=F and generate the font. Now you are able to use it just as you would any other font in your program.
This is a great way to increase you available font selection at your leisure and all it costs is a little of your time.

Fun with Fills

As with the other two stitch types, runs and satins, fill stitches may be manipulated very easily to create exciting new textures and effects.
Standard Fill
When you choose fill stitch you will automatically be in standard fill mode, this is the most popular fill style used. It consists of a pattern of parallel running stitches that are alternated in a predetermined pattern based upon the offset of each row of stitches to the preceding row. It is calculated in a similar fashion to laying rows of bricks. This stitch type allows you to change the density and stitch length to vary the look of the fill
Emboss Fill
The emboss fill derives it's pattern from a shape that is essentially embossed into the fill. Wherever the running stitches in the fill intersect with the image transposed onto it the needle will come down and make a stitch, so this fill pattern consists of many different stitch lengths based upon where the image and running stitches meet.
Motif Fill
The motif fill replaces the running stitches in the fill with a digitized design, which can consist of running or satin stitches. This is a great way to add a lacy effect to your designs and at the same time reduce your stitch count.
Please be aware that you can create your own patterns for both the emboss and motif fills so that you can customize them with the texture or even logo you are digitizing.
Fill stitches, of course, are used predominantly to fill large area of stitching in your designs, so why not take advantage of this large portion of your designs, by experimenting with all of the textures and effects that can be achieved by manipulating your fill properties.

Digitizing Tidbits and Random Thoughts

We all know that you can choose to digitize a design either automatically, semi-automatically or choose to tackle the design manually, but did you know that there are a lot more decisions, some obvious and some a little more subtle. I figured that I would jot some down, and share them with you.
Here they are in no particular order.

Minimizing the details
You can only put so much detail in a design before it becomes indistinguishable.
Also including too many details will also cause thread breaks and bird nesting, because there is a limit as to how many stitches can be placed in any given area.
To pare down details try tracing the details on tracing paper with a pencil. The width of an unsharpened pencil will roughly equal the width of a bean stitch.
In the very least turn 3-D view on and view it at 1:1 ratio before you sew it out, if the detail looks good you are fairly safe that the design will also. Another thing to look for is short stitches, they are also a source of thread breaks.

Overcoming fabric types,textures and patterns
Use underlay to stabilize the design, always start with an overall running stitch underlay on stretch or slippery fabrics.

To use underlay to flatten the texture of knits such as pique, place a zig zag underlay under satins and a lattice underlay under fills.
Also use lattice underlay under fills when sewing on velvet, corduroy, and fleece.
Use edge walk running stitches under columns when sewing on twill
When sewing on caps, start in the middle and work our way out alternately from side to side. Place your underlay as you digitize each piece.
Overlapping
Always overlap the first color and then place the second color on the dividing line. If you rely on pull compensation to make your stitches overlap you lose control of the exact point where they meet.
Blending
You can either choose to blend colors by using a gradient density or by overlapping fills or satin stitches.
When using either of these methods you want to keep the stitches as close to parallel as possible, so they will blend and not separate.
Lettering for foam
By placing satin stitch at the end of each column, you can be assured that the ends of the column stitches will be perforated and the edges will be hidden.
The few random thoughts were meant to get you to think about why some embroidery problems occur and to help cut them off at the pass.

Auto-digitizing Embroidery

You can use autodigitizing either alone or in conjunction with your editing fuctions to create great embroidered designs with no additional effort, if you start with the appropriate artwork.
If you are using bitmap artwork it should ideally be 300 dpi and should be either the smae size or larger than your embroidered design. If you are using vector artwork, the results are even better.
Another advantage you gain when using KPD Compositions is that you can edit your artwork within the autodigitizing wizard, which saves you time and allows you to try out many different variations before finalizing you choice and outputting your design.
Autodigitizing is often dismissed as unprofessional and for beginners only, but there are many situations where autodigitizing is definately the ovoius choice for speed, accuracy and quality.

Design Pathing

One aspect of digitizing that is often ignored, especially by beginning digitizers is pathing. Pathing is the mapping out of the stitching order of the various different objects that make up your final digitized design. There are many different reasons for planning out the sewing order in advance, which include the amount of jumps and trims, the overall sewing time, and potential machine risks which can result from a poorly planned design.
Minimising color changes
Every color change that you place in your designs adds time to the overall sewing time of the design. To change from one color to another the machine must first stop and trim and then the head has to slide to the next desired color and then when the machine begins sewing again it first starts slowly to avoid the thread from pulling out of the needle and then it resumes sewing at full speed. So for every extra color change you place in your design you are adding approximately 7 seconds to the overall sewing time, or if you place 10 extra color changes you are adding 70 seconds, and if you run that design 10 times on a six head machine you are adding 60 X 70 seconds or 70 minutes. So you may not think an extra color change here or the matters too much but at the end of a day of production it can have a huge effect.
Trims and jumps
Both trims and jumps also cause the machine to stop and slow down, often times especially if you are relying on auto digitizing to create your designs the frequency these two commands id overlooked, but if you take the time to look at the sewing sequence of your design either before on your computer or while it is sewing out you can easily devise a plan for either reducing their occurrence or eliminating them all together.
Sewing time
Keeping an eye on all of these factors can greatly increase the efficiency of all of your designs.
Production Issues
The last issue that I would like to address is that of wear and tear on your embroidery machine. Trimmers, color change mechanics and jump stitch solenoids are all mechanical parts which with repeated and frequent use can become overheated and as a result fail well before their expected lifespan. If you trim twice with less than 40 stitches between the trims you are not giving the machine a chance to cool down between operations, if you do this constantly you will most definitely damage the machine. so it is important to plan out your design before you begin to digitize. A good example of this is a Field of polka dots with a fill background. If you digitize the fill first and jump and trim from polka dot to polka dote you stand the risk of damaging you trimmers, but if you digitize the polka dots first and place a fill with voids on top of it you can omit the trims entirely.
If you plan out you designs before you digitize them you can save both running time and excess wear and tear on your equipment. Your run time will be quicker and your machine will last longer.